Lightweight with high strength-to-weight ratio.
Excellent corrosion resistance.
Good machinability and surface finish.
Available in multiple grades for diverse applications.
| Grade | Properties | Applications | Cost | Not Suitable For Surface Finishes |
|---|---|---|---|---|
| 6061-T6 | Good strength, weldable, excellent corrosion resistance | Aerospace parts, bike frames, structural components | Medium | None |
| 7075-T6 | Very high strength, low corrosion resistance | Aerospace fittings, high-performance components | High | Anodizing (poor appearance after anodizing) |
| 5052 | Excellent corrosion resistance, moderate strength | Marine parts, enclosures, tanks | Low | Hard anodizing |
| 5083 | Superior corrosion resistance in marine environments | Shipbuilding, chemical tanks | Medium | Polishing |
| 6060 / 6063 | Good formability, decent corrosion resistance | Architectural applications, frames | Low | Hard anodizing |
| 6082 | Good strength and corrosion resistance | Bridges, cranes, offshore structures | Medium | None |
| 2017 | High strength, poor corrosion resistance | Aerospace, automotive parts | High | Not recommended for marine or wet environments |
| Factor | Why It Matters | Example Material |
|---|---|---|
| Strength | For structural parts under load | Steel, Titanium |
| Corrosion Resistance | For marine/aerospace parts | Stainless Steel, Aluminum 5052 |
| Weight | For lightweight design | Aluminum, Titanium |
| Machinability | For easier processing | Aluminum 6061 |
| Cost | For budget control | Carbon Steel |
| Surface Finish | For aesthetic/protective finish | Aluminum, Brass |
| Heat Resistance | For high-temp environments | Stainless Steel |
| Conductivity | For electrical components | Copper, Aluminum |
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